Bài giảng Hệ thống máy tính công nghiệp - Chương 5: Programmable Controllers

Khái niệm PLCs

 Lịch sử:

 1960 – 1970s: Hard wire

 1980 – 1990: Programmable Logic Controller

 1990 – nay: Programmable Controller,

Process Controller

 Các hãng sản xuất:

 USA: Allen Bradley, GE-Fanuc

 EC: Siemens, ABB, Schneider

 As-Au: Omron, Hitachi, Misubishi 2

Ch4 ProgControllers 3

 Cấu trúc: chia thành các modules:

 CPU, Power supply Module có cổng nối bộ

lập trình (PG)

[Expansion Memory Module (Flash, SRAM,

DRAM, BBRAM)]

Digital Input Module (mức áp dc/ac, cách ly

quang.)

Digital Output Module (relay, transistor,

triac., Relay/Opto Isolated)

 Analog Input Module (u, i, cách ly.)

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Bài giảng Hệ thống máy tính công nghiệp - Chương 5: Programmable Controllers
1Ch4 ProgControllers 1
Ch. 5 Programmable Controllers
 PLC/PC Overview
 Siemens SIMATIC S7-x00 seri PLCs
 STEP 7 – 300/400 Programming 
Language
 WinCC
Ch4 ProgControllers 2
5.1. Khái niệm PLCs
 Lịch sử:
 1960 – 1970s: Hard wire
 1980 – 1990: Programmable Logic Controller
 1990 – nay: Programmable Controller, 
Process Controller
 Các hãng sản xuất:
 USA: Allen Bradley, GE-Fanuc
 EC: Siemens, ABB, Schneider
 As-Au: Omron, Hitachi, Misubishi
2Ch4 ProgControllers 3
 Cấu trúc: chia thành các modules:
 CPU, Power supply Module có cổng nối bộ 
lập trình (PG)
[Expansion Memory Module (Flash, SRAM, 
DRAM, BBRAM)]
Digital Input Module (mức áp dc/ac, cách ly 
quang...)
Digital Output Module (relay, transistor, 
triac..., Relay/Opto Isolated)
 Analog Input Module (u, i, cách ly...)
Ch4 ProgControllers 4
Analog Output Module (u, i) 
 Timer/ Counter Module (kHz, đếm xung, đo 
tốc độ, chiều dài)
 Communication Module: (RS232/485; 
Ethernet IEEE 802.x)
 2/3 D Positioner Module (định vị 2/ 3 chiều)
 Interface Module - dùng để mở rộng thêm 
các Module khác
 Function Modules: các chức năng điều khiển 
PID, Servo/ Step Motors,... 
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 Hoạt động của PLC:
 Hoạt động theo chu kỳ các vòng quét:
 Đọc các thông tin từ các lối vào: DI, AI, Counter, 
Communication
 Xử lý, tính toán, Update data base, update các cờ 
trạng thái
 Gửi ra các port: DO, AO, Positioner, 
Communication 
 Ngôn ngữ lập trình:
 Ladder
 Statement List
 Flow control 
Ch4 ProgControllers 6
5.2. Siemens SIMATIC S7-x00 PLC:
5.2.1. S7-200:
Hình 402. 
PLC S7-200
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 Micro type, high-speed, compact, low-cost solution for 
automation tasks within the low-end performance 
range.
 Có nhiều loại CPU: 212 (214)
 RAM for Program & data:
 212 CPU: 1Kbyte – 512 statement, 2048 word data
 214 CPU: 4Kbyte – 2048 statement, 2048 word data
 Execution time of 1024Statements: 1,3ms (212CPU) và 
0.8ms (214 CPU)
 Bit memory: 128 (256)
 Counters, Timer: 46 (128)
 DI/DO max/onboard: 30/14 (64/24)
 AI/AO max: 8 (16)
 Communication: PPI
Real time clock: CPU 214.
Ch4 ProgControllers 8
5.2.2. S7-300
Hình 403a – PLC S7-300
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 Mini PLC system, the custom solution for 
extremely fast processes/ automation tasks 
requiring additional data processing 
capabilities
 Spec.:
 High computing performance, 
 Complete instruction set, 
 Multi Point Interface – MPI
 5 CPUs for a wide variety of requirement
 Expandability: up to 3 Expansion Racks (ERs) 
Ch4 ProgControllers 10
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5.2.3. S7-400:
Hình 404a. 
S7-400
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 Power PLC for automation tasks within 
mid & upper range:
 High Speed, 1K statement – 200 us
 Rugged: full enclosed, for industrial 
environment
 Module can be hot pluggible
 Communications power house:
 Connection to SINEC L2 or SINEC H1 or Point-to-
Point
 Fast data exchange to the distributed I/Os 
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5.2.4. Programming Devices
Hình 405a. 
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Hình 405b. 
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5.2.5. Distributed IOs
Fig. 406. Distributed IO Modules
9Ch4 ProgControllers 17
 In conventionally automated Plants, IO are 
plugged directly into PLC. Frequently this 
leads to extensive wiring with
 High cabling cost
 Reduced flexibility in the case of modifications 
and expansions
 A distributed configuration means:
 The PLCs, IO Modules and Field Devices are 
connected over a single cable known as a field 
bus,
 The IO Modules can be installed in the 
immediate vicinity of sensors and actuators
 The process signals can be converted and 
processed locally
Ch4 ProgControllers 18
Fig. 406a. SINEC L2-DP with Distributed IO Modules
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 The following can be connected to the 
ProFiBus-DP:
 Active Stations:
 S/M7 300 – 400 automation systems as well as 
from other manufacturers
 Programming devices and AT compatible PCs
 COROS Operator Panels
 Passive Stations:
 ET200M/L/B/C/U distributed IO Stations, S5 Seri 
PLCs, DP/AS-I link transceiver
 MMI
 Additional field Devices as well as third party devices 
with slave interface Modules
Ch4 ProgControllers 20
5.3. SIMATIC SOFTWARE
 STEP 7 Mini programming software
 STEP 7 Micro/DOS/Win programming 
software
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5.3.1. Introdution
Application: 
SIMATIC software are array of tools based on 
standard for PLCs S7
 It provides all software functions required for:
 Configuring
 Programming
 Testing
 Starting up and
 Servicing PLCs
Ch4 ProgControllers 22
Design:
 Feature:
Comprehensive:
–Shared data management; All data of a 
project are filled in a single central database.
–Comprehensive series of tools; for every 
phase of an automation project there are user-
friendly functions: configuration, 
parameterization of the hardware, creation 
and documentation of programs, as well as 
testing, startup and servicing.
–Openness: Imp/Exp interface ensure 
connection with the PC world 
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User-friendly:
–Individual programming languages, Help 
and doc. Functions
–Extensive set of command and detailed 
information functions (Err that may occur 
and their causes)
 Standard: based on Windows OS, 
satisfy the standard DIN EN 6.1131-3
Ch4 ProgControllers 24
Package:
STEP7 Micro/DOS/WIN: for programming 
S7-200
STEP7 Mini: for programming stand-alone 
S7-300
STEP7: the universal software for S7-300, 
-400
High level programming languages S7-
SCL: similar to PASCAL
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Ch4 ProgControllers 25
Technology-Oriented Software Package (w/o 
knowledge of PLC, computer or programming):
S7 Graph: describing event driven processes w 
sequential Operation.
S7 HiGraph: describing event driven processes 
w non-sequential Operation.
Software for special applications:
COROS for parameterization of the MMI
SIMATIC S7 standard control system
Fuzzy control
.
Ch4 ProgControllers 26Fig 407a. STEP7 software package
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Fig 407c. PLC S7 seri software tools
Ch4 ProgControllers 28
5.3.2. Micro/DOS/Win for s7-200
Configuring
Programming
Debugging
Testing
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5.3.3. S7-300/400
 Configuring
 Instruction Set
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5.3.3.1. The modules of S7-300
 CPU Modules:
 CPU, Mem/OS, Timer, Comm 485, onboard 
I/O ports (Option)
 CPU Module: CPU 312, 314, 315,
CPU31x IMF (Integrated Function Module -
Onboard I/O & OS) 
 2 Comm ports CPU - CPU 31x - DP 
(Ditributed Port): the second for networking.
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Expanded Modules: 
PS - Power Supply: 2, 5, 10 Amp
SM - Signal Module: In/Out signal modules:
 DI: Digital Input, 8, 16, 32 
 DO: Digital Output, 8, 16, 32
 DI/DO 8/8 or 16/16
 AI: 12 bit ADC, 2/4/8 channel
 AO: 8/12 bit DAC, 2/4 channel
IM: Interface Modules: For expanding more 
rack. Each rack for 8 modules max (Not 
including CPU & PS). 1 CPU S7-300 can 
connect to 4 racks max via IMs.
Ch4 ProgControllers 32
FM: Function modules: PID controller, Step 
motor, servo... modules.
CP: Communication Modules: to 
communicate between PLCs and Computers 
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5.3.3.2. DATA & MEMORY MAPPING:
Data types:
Elementary data types:
Ch4 ProgControllers 34
 Bool
 Byte: 8 bit or ASCII character: L B#16#14 // load 
byte 14h into Accu1
 word: L W#16#32A
 Int: -32768 .. +32767:
 DInt: 4 byte L DW#16#234F
 Real: Floating Point 4 byte
 S5T (S5TIME): interval (hh/mm/ss/ms) L
S5T#2h_1m_7s_13ms.
 TOD - Time of day: hh/mm/ss L
TOD#12:34:40.
 DATE: L DATE#2004-12-31.
 CHAR: max 4 char L 'HE_6'
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Complex data types
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Parameter data types
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 Memory: 3 parts
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 Application Program memory Part - 3 sections:
 OB: Organization Block
 FC: Function - Sub module with dummy parameters of main program
 FB: Function Block: Sub module with data exchange to/from other 
modules. The data must be DB (data block)
 Data Area of OS and Application - 7 sub areas:
 I (Process Image Input): data input buffer for DI ports. CPU just read this 
buffer, not ports
 Q (Process Image Output): data output buffer for DO ports. CPU just 
writes this buffer, not ports
 M: Status/Conditional: bit (M), byte (MB), word (MW), double word (MD)
 T: Time buffer: preset/current time value and logic output.
 C: Counter: preset/current counter value and logic output.
 PI: I/O External Input Address for analog inputs: PIB, PIW, PID
 PQ: I/O External Output Address for analog outputs: PQB, PQW, PQD
 Data Blocks - 2 blocks:
 DB: data block, accessible by: DBX (bit), DBB, DBW, DBD
 L (Local data blocks) local data memory of OB, FC, FB. Accessible: L 
(bit), LB, LW, LD. 
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5.3.3.3. SCAN LOOP:
4 phases
Scan time not fix - tùy 
nhiều hay ít lệnh
Interrupt Service block: 
OB40, OB80... được thực 
hiện tại bất kỳ thời điểm 
nào - không cần trật tự.
Ch4 ProgControllers 40
5.3.3.4. PROGRAM STRUCTURES:
Linear Programming
Structured Programming: OB 
(Organization Blocks), FC (Program 
Blocks), FB (Function Blocks), DB (Data 
Blocks)
Số các module gọi lồng nhau: CPU 314: là 
8, nếu quá thì STOP
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5.3.3.5. SPECIAL BLOCKS:
OB10: Time of day Interrupt - single, multiple @ fix time 
from SFC28 (sys function block),
OB20: Time delay Interrupt, SFC32,
OB35: Cyclic Interrupt: default 100ms, 
OB40: Hardware Interrupt, báo ngắt thông qua một số 
module đặc biệt: SM, CP, FM, onboard IO.
OB80: Cycle time Over, default of cycle scan time 150ms,
OB81: Power Supply Fault,
OB82: Diagnostic Interrupt: from IO Module
OB85: Not Load Fault - No interrupt service block
OB87: Communication Fault - parity, time out error
OB100: Start Up Information - from STOP to START
 ...
Ch4 ProgControllers 42
5.4 Programming Languages
 3 types of Prog Language
STL - Statement List,
LAD - Ladder and
FBD - Function Block Diagram. 
Trong đó LAD và FBD đơn giản hơn, vậy không chuyển 
được qua STL, nhưng ngược lại thì được.
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5.4.1. Cấu trúc lệnh STL:
Label: OpcodeOperand [// Comment]
Data Operand: bit (logic), binary, hex, INT, 
DINT, REAL, S5T, TOD, DATE, C(ounter down), 
P - địa chỉ ô nhớ, CHAR...
Toán hạng là địa chỉ:
M (bit-mem), MB (byte-mem), MW (word-mem), MD 
(DW-mem), 
 I (bit-Inp), IB (byte-Inp), IW (word-Inp), ID (DW-Inp),
Q, QB, QW, QD, 
T(imer), C(ounter), 
PIB (analog inp - byte), PIW, PID, 
PQB, PQW, PQD, 
DBX (bit), DBB, DBW, DBD, ...
Ch4 ProgControllers 44
Addresses and Data Types Permitted in 
the Symbol Table
Only one set of mnemonics can be used 
throughout a symbol table. Switching 
between SIMATIC (German) and IEC 
(English) mnemonics must be done in the 
SIMATIC Manager using the menu 
command Options > Customize in the 
"Language" tab. 
IEC SIMATIC Description Data Type 
Value Range
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Ch4 ProgControllers 46
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Ch4 ProgControllers 47
Ví dụ:
 I 1.3 // bit 3, byte 1 from Input port PII 
 M 101.5 // Bit 5, byte thứ 101 trong miền M
 Q 4.5 // bit 5, byte 4 của PIQ
 DIB 15 // Ô nhớ 1 byte, byte thứ 15 trong DB
 DBW 18 // ô nhớ 1 word, byte 18 và 19 @ DB
 DB2.DBW 15// byte 15 và 16 trong khối số liệu DB2
 MD 105 // 4 byte 105..108 trong DB
Ch4 ProgControllers 48
Status Word: 9 bit (2 byte)
 Bit 0 - FC - First Check: khi = 1 báo thực hiện 1 dãy các lệnh 
logic, thực hiện xong FC = 0
 RLO Result of Logic Operation - kết quả của phép thực hiện 
logic. Ví dụ: A I 0.3 Nếu trước đó, FC=0 thì 
chuyển bit I 0.3 vào RLO 
 Nếu FC=1 thì (I 0.3 AND RLO) => RLO
 STA - Status bit, tương ứng với mức logic của port. 
Ví dụ A I 0.3 // hoặc 
AN I 0.3 // đều gán cho STA logic của 
port I 0.
 OR - giá trị logic của phép  để các phép  sau đó.
 OS - Store Overflow bit - lưu lại cờ tràn ra mem cùng kết quả xử 
lý 
 OV - Overflow: báo phép tính số học tràn
 CCO & CC I - condition code: cho 5 trường hợp tính toán khác 
nhau, ví dụ như tính toán số nguyên - không tràn
0 0 kết quả = 0 
0 1 kết quả <0
1 0 kết quả >0
 BR - binary result bit: kết hợp 2 loại lập trình LAD và STL
25
Ch4 ProgControllers 49
5.4.2. Instruction Groups:
Ch4 ProgControllers 50
 Bit logic Instruction (1st):
Lệnh gán: 
 Cú pháp = 
 Ví dụ: gán giá trị từ cổng vào I 0.2 sang Q 2.1
Network 1
A I0.2 = Q2.1
Lệnh AND () :
 Cú pháp: A <toán hạng - số liệu kiểu Bool hoặc địa chỉ 
I/Q/M/L/D>
 Ví dụ: t/hphép AND và cất kết quả 
Network 1
A I0.2 
A I2.1 = Q4.6
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Ch4 ProgControllers 51
Lệnh AND-NOT: 
 Cú pháp: AN 
 Ví dụ: t/hphép AND-NOT và cất kết quả 
Network 1
A I0.2
AN I2.1 = Q4.6
Lệnh OR: 
 Cú pháp O 
 Ví dụ: t/hphép OR và cất kết quả 
Network 1
A I0.2 //đọc nội dung I0.2, đưa vào RLO
O I2.1= Q4.6
Ch4 ProgControllers 52
 Lệnh OR-NOT: 
 Cú pháp ON 
 Ví dụ: t/hphép OR-NOT và cất kết quả
Network 1
A I0.2
ON I2.1 = Q4.6
 Lệnh AND với 1 biểu thức: 
 Cú pháp A( - lệnh không toán hạng. Nếu FC=0, kết quả logic của 
biểuthức sẽ cất trong RLO. Nếu FC=1, sẽ AND kết quả logic biểu 
thức với RLO
 Ví dụ: t/hphép AND và cất kết quả 
Network 1
A(
O I0.2
O I2.1 ) // chuyển k/quả vào RLO 
A(
ON I1.2
O I2.3 )
= Q4.6
 Tương tự như AN(, O(, ON(
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Lệnh XOR: 
 Cú pháp X 
 Ví dụ: t/hphép XOR và cất kết quả 
Network 1
AN I0.2
A I0.5
X I0.6 = Q4.6
Tương tự như XN, X(, XN(
Lệnh SET RLO:
Lệnh CLR RLO:
Lệnh NOT RLO:
Ch4 ProgControllers 54
Lệnh set bit mem có điều kiện: Lệnh sẽ gán 1 vào 
địa chỉ ô nhớ khi RLO = 1 Cú pháp S 
Lệnh clear bit mem có điều kiện: Lệnh sẽ gán 1 
vào địa chỉ ô nhớ khi RLO = 1 Cú pháp R <toán 
hạng>
Lệnh nhận sườn lên : theo chu kỳ các vòng quét. 
Nếu trước đó, RLO =0, lưu vào M10.0 - bít nhớ cờ), 
chu kỳ sau RLO = 1
 Cú pháp: FP 
 Ví dụ:
A I1.0
FP M10.0 = Q4.5
Lệnh nhận sườn xuống 
 FN 
 Copy RLO sang BR - binary result
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Ch4 ProgControllers 55
Comparison Instructions (2nd Group)
Description: ACCU1 and ACCU2 are compared 
according to the type of comparison you choose:
 == ACCU1 is equal to ACCU2
 ACCU1 is not equal to ACCU2
 > ACCU1 is greater than ACCU2
 < ACCU1 is less than ACCU2
 >= ACCU1 is greater than or equal to ACCU2
 <= ACCU1 is less than or equal to ACCU2
 If the comparison is true, the RLO of the function is 
"1". The status word bits CC 1 and CC 0 indicate the 
relations ‘’less,” ‘’equal,” or ‘’greater.”
There are comparison instructions to perform the 
following functions:
? I Compare Integer (16-bit)
? D Compare Double Integer (32-bit)
? R Compare Floating-point Number (32-bit)
Ch4 ProgControllers 56
Conversion Instructions (3rd)
Description You can use the following instructions to 
convert binary coded decimal numbers and integers 
to other types of numbers:
• BTI BCD to Integer (16-bit)
• ITB Integer (16-bit) to BCD
• BTD BCD to Integer (32-bit)
• ITD Integer (16-bit) to Double Integer (32-bit)
• DTB Double Integer (32-bit) to BCD
• DTR Double Integer (32-bit) to Floating-point (32-bit 
IEEE-FP)
 You can use one of the following instructions to form the complement of 
an integer or to invert the sign of a floating-point number:
• INVI Ones Complement Integer (16-bit)
• INVD Ones Complement Double Integer (32-bit)
• NEGI Twos Complement Integer (16-bit)
• NEGD Twos Complement Double Integer (32-bit)
• NEGR Negate Floating-point Number (32-bit, IEEE-
FP)
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You can use the following Change Bit Sequence in 
Accumulator 1 instructions to reverse the order of 
bytes in the low word of accumulator 1 or in the entire 
accumulator:
• CAW Change Byte Sequence in ACCU 1-L (16-bit)
• CAD Change Byte Sequence in ACCU 1 (32-bit)
You can use any of the following instructions to 
convert a 32-bit IEEE floating-point number in 
accumulator 1 to a 32-bit integer (double integer). The 
individual instructions differ in their method of 
rounding:
• RND Round
• TRUNC Truncate
• RND+ Round to Upper Double Integer
• RND- Round to Lower Double Integer
Ch4 ProgControllers 58
 Counter Instructions (4th)
 Description: A counter is a function element of the STEP 7 
programming language that acounts. Counters have an area 
reserved for them in the memory of your CPU. This memory area 
reserves one 16-bit word for each counter. The statement list 
instruction set supports 256 counters. To find out how many 
counters are available in your CPU, please refer to the CPU 
technical data.
 Counter instructions are the only functions with access to the 
memory area.
 You can vary the count value within this range by using the following 
Counter instructions:
• FR Enable Counter (Free)
• L Load Current Counter Value into ACCU 1
• LC Load Current Counter Value into ACCU 1, BCD
• R Reset Counter
• S Set Counter Preset Value
• CU Counter Up
• CD Counter Down
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 Data Block Instructions (5th)
Description: You can use the Open a Data Block 
(OPN) instruction to open a data block as a shared 
data block or as an instance data block. The program 
itself can accomodate one open shared data block and 
one open instance data block at the same time.
The following Data Block instructions are available:
• OPN Open a Data Block
• CDB Exchange Shared DB and Instance DB
• L DBLG Load Length of Shared DB in ACCU 1
• L DBNO Load Number of Shared DB in ACCU 1
• L DILG Load Length of Instance DB in ACCU1
• L DINO Load Number of Instance DB in ACCU1
Ch4 ProgControllers 60
Logic Control Instructions (6th)
Description: You can use the Jump instructions to 
control the flow of logic, enabling your program to 
interrupt its linear flow to resume scanning at a different 
point. You can use the LOOP instruction to call a 
program segment multiple times. The address of a Jump 
or Loop instruction is a label. A jump label may be as 
many as four characters, and the first character must be 
a letter. Jumps labels are followed with a mandatory 
colon ":" and must precede the program statement in a 
line.
Note: Please note for S7-300 CPU programs that the 
jump destination always (not for 318-2) forms the 
beginning of a Boolean logic string in the case of jump 
instructions. The jump destination must not be included 
in the logic string.
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Ch4 ProgControllers 61
You can use the following jump instructions to 
interrupt the normal flow of your program 
unconditionally:
• JU Jump Unconditional
• JL Jump to Labels
The following jump instructions interrupt the flow of 
logic in your program based on the result of logic 
operation (RLO) produced by the previous instruction 
statement:
• JC Jump if RLO = 1
• JCN Jump if RLO = 0
• JCB Jump if RLO = 1 with BR
• JNB Jump if RLO = 0 with BR
Ch4 ProgControllers 62
 Logic Control Instructions: The following jump instructions 
interrupt the flow of logic in your program based on the signal 
state of a bit in the status word:
• JBI Jump if BR = 1
• JNBI Jump if BR = 0
• JO Jump if OV = 1
• JOS Jump if OS = 1
 The following jump instructions interrupt the flow of logic in your 
program based on the result of a calculation:
• JZ Jump if Zero
• JN Jump if Not Zero
• JP Jump if Plus
• JM Jump if Minus
• JPZ Jump if Plus or Zero
• JMZ Jump if Minus or Zero
• JUO Jump if Unordered
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Ch4 ProgControllers 63
 Integer Math Instructions (7th)
 Description: The math operations combine the contents of 
accumulators 1 and 2. The result is stored in accumulator 1. The 
old contents of accumulator 1 is shifted to accumulator 2. The 
contents of accumulator 2 remains unchanged.
 In the case of CPUs with four accumulators, the contents of 
accumulator 3 is hen copied into accumulator 2 and the contents 
of accumulator 4 into accumulator 3.
 The old contents of accumulator 4 remains unchanged.
 Using integer math, you can carry out the following operations 
with two integer numbers (16 and 32 bits):
• +I Add ACCU 1 and ACCU 2 as Integer (16-bit)
• -I Subtract ACCU 1 from ACCU 2 as Integer 
(16-bit)
• *I Multiply ACCU 1 and ACCU 2 as Integer (16-
bit)
• /I Divide ACCU 2 by ACCU 1 as Integer (16-bit)
Ch4 ProgControllers 64
• + Add Integer Constant (16, 32 Bit)
• +D Add ACCU 1 and ACCU 2 as Double Integer (32-bit)
• -D Subtract ACCU 1 from ACCU 2 as Double Integer (32-bit)
• *D Multiply ACCU 1 and ACCU 2 as Double Integer (32-bit)
• /D Divide ACCU 2 by ACCU 1 as Double Integer (32-bit)
• MOD Division Remainder Double Integer (32-bit)
See also Evaluating the Bits of the Status Word 
with Integer Math Instructions.
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Ch4 ProgControllers 65
 Floating-point Math Instructions (8th)
 Description: The math instructions combine the contents of 
accumulators 1 and 2. The result is stored in accumulator 1. The 
old contents of accumulator 1 is shifted to accumulator 2. The 
contents of accumulator 2 remains unchanged.
 In the case of CPUs with four accumulators, the contents of 
accumulator 3 is copied into accumulator 2 and the contents of 
accumulator 4 into accumulator 3.
 The old contents of accumulator 4 remains unchanged.
 The IEEE 32-bit floating-point numbers belong to the data type 
called REAL.
 You can use the floating-point math instructions to perform the 
following math
 instructions using two 32-bit IEEE floating-point numbers:
Ch4 ProgControllers 66
• +R Add ACCU 1 and ACCU
• -R Subtract ACCU 1 from ACCU 2
• *R Multiply ACCU 1 and ACCU 2
• /R Divide ACCU 2 by ACCU 1
Using floating-point math, you can carry out the 
following operations with one 32-bit IEEE floating-
point number:
• ABS Absolute Value
• SQR Generate the Square
• SQRT Generate the Square Root
• EXP Generate the Exponential Value
• LN Generate the Natural Logarithm
• SIN Generate the Sine of Angles
• COS Generate the Cosine of Angles
• TAN Generate the Tangent of Angles
• ASIN Generate the Arc Sine
• ACOS Generate the Arc Cosine
• ATAN Generate the Arc Tangent
See also Evaluating the Bits of the Status Word.
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Ch4 ProgControllers 67
 Load and Transfer Instructions (9th)
 Description: The Load (L) and Transfer (T) instructions enable 
you to program an interchange of information between input or 
output modules and memory areas, or between memory areas. 
The CPU executes these instructions in each scan cycle as 
unconditional instructions, that is, they are not affected by the 
result of logic operation of a statement. The following Load and 
Transfer instructions are available:
• L Load
• L STW Load Status Word into ACCU 1
• LAR1 AR2 Load Address Register 1 from Address 
Register 2
• LAR1 Load Address Register 1 with Double 
Integer (32-bit Pointer)
`
Ch4 ProgControllers 68
• LAR1 Load Address Register 1 from ACCU 1
• LAR2 Load Address Register 2 with Double 
Integer (32-bit Pointer)
• LAR2 Load Address Register 2 from ACCU 1
• T Transfer
• T STW Transfer ACCU 1 into Status Word
• TAR1 AR2 Transfer Address Register 1 to Address 
Register 2
• TAR1 Transfer Address Register 1 to Destination 
(32-bit Pointer)
• TAR2 Transfer Address Register 2 to Destination 
(32-bit Pointer)
• TAR1 Transfer Address Register 1 to ACCU 1
• TAR2 Transfer Address Register 2 to ACCU 1
• CAR Exchange Address Register 1 with Address 
Register 2
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Ch4 ProgControllers 69
Program Control Instructions (10th)
Description: The following instructions are available 
for performing program control instructions:
• BE Block End
• BEC Block End Conditional
• BEU Block End Unconditional
• CALL Block Call
• CC Conditional Call
• UC Unconditional Call
• Call FB
• Call FC
• Call SFB
• Call SFC
• Call Multiple Instance
• Call Block from a Library
• MCR (Master Control Relay). Important Notes on Using MCR 
Functions
• MCR( Save RLO in MCR Stack, Begin MCR
• )MCR End MCR
• MCRA Activate MCR Area
• MCRD Deactivate MCR Area
Ch4 ProgControllers 70
Shift and Rotate Instructions (11th)
11.1 Shift Instructions
 Description: You can use the Shift instructions to move the 
contents of the low word of accumulator 1 or the contents of 
the whole accumulator bit by bit to the left or the right (see 
also CPU Registers). Shifting by n bits to the left multiplies 
the contents of the accumulator by “2 n ”; shifting by n bits to 
the right divides the contents of the accumulator by “2 n ”. 
For example, if you shift the binary equivalent of the decimal 
value 3 to the left by 3 bits, you end up with the binary 
equivalent of the decimal value 24 in the accumulator. If you 
shift the binary equivalent of the decimal value 16 to the right 
by 2 bits, you end up with the binary equivalent of the 
decimal value 4 in the accumulator.
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Ch4 ProgControllers 71
The number that follows the shift instruction or a value in the low 
byte of the low word of accumulator 2 indicates the number of bits 
by which to shift. The bit places that are vacated by the shift 
instruction are either filled with zeros or with the signal state of the 
sign bit (a 0 stands for positive and a 1 stands for negative). The bit 
that is shifted last is loaded into the CC 1 bit of the status word. The 
CC 0 and OV bits of the status word are reset to 0. You can use 
jump instructions to evaluate the CC 1 bit. The shift operations are 
unconditional, that is, their execution does not depend on any 
special conditions. They do not affect the result of logic operation.
The following Shift instructions are available:
• SSI Shift Sign Integer (16-bit)
• SSD Shift Sign Double Integer (32-bit)
• SLW Shift Left Word (16-bit)
• SRW Shift Right Word (16-bit)
• SLD Shift Left Double Word (32-bit)
• SRD Shift Right Double Word (32-bit)
Ch4 ProgControllers 72
 11.2 Rotate Instructions
 Description: You can use the Rotate instructions to rotate the 
entire contents of accumulator 1 bit by bit to the left or to the right 
(see also CPU Registers). The Rotate instructions trigger 
functions that are similar to the shift functions described in 
Section 14.1. However, the vacated bit places are filled with the 
signal states of the bits that are shifted out of the accumulator. 
The number that follows the rotate instruction or a value in the 
low byte of the low word of accumulator 2 indicates the number 
of bits by which to rotate. Depending on the instruction, rotation 
takes place via the CC 1 bit of the status word. The CC 0 bit of 
the status word is reset to 0. 
 The following Rotate instructions are available:
• RLD Rotate Left Double Word (32-bit)
• RRD Rotate Right Double Word (32-bit)
• RLDA Rotate ACCU 1 Left via CC 1 (32-bit)
• RRDA Rotate ACCU 1 Right via CC 1 (32-bit)
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Ch4 ProgControllers 73
Timer Instructions (12th)
Description: You can find information for setting and 
selecting the correct time under Location of a Timer in 
Memory and components of a Timer. The following 
timer instructions are available:
 FR Enable Timer (Free)
 L Load Current Timer Value into ACCU 1 as Integer
 LC Load Current Timer Value into ACCU 1 as BCD
 R Reset Timer
 SD On-Delay Timer
 SE Extended Pulse Timer
 SF Off-Delay Timer
 SP Pulse Timer
 SS Retentive On-Delay Timer
Ch4 ProgControllers 74
Word Logic Instructions (13th) 
 Description: Word logic instructions compare pairs of words (16 
bits) and double words (32 bits) bit by bit, according to Boolean 
logic. Each word or double word must be in one of the two 
accumulators. For words, the contents of the low word of 
accumulator 2 is combined with the contents of the low word of 
accumulator 1. The result of the combination is stored in the low 
word of accumulator 1, overwriting the old contents. For double 
words, the contents of accumulator 2 is combined with the contents 
of accumulator 1. The result of the combination is stored in 
accumulator 1, overwriting the old contents.
 If the result does not equal 0, bit CC 1 of the status word is set to 
"1". If the result does equal 0, bit CC 1 of the status word is set to 
"0".
 The following instructions are available for performing Word Logic 
operations:
 AW AND Word (16-bit)
 OW OR Word (16-bit)
 XOW Exclusive OR Word (16-bit)
 AD AND Double Word (32-bit)
 OD OR Double Word (32-bit)
 XOD Exclusive OR Double Word (32-bit)
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Ch4 ProgControllers 75
 Accumulator and Address Register Instructions 
(14th)
 Description: The following instructions are available to you for 
handling the contents of one or both accumulators:
 TAK Toggle ACCU 1 with ACCU 2
 PUSH CPU with Two ACCUs
 PUSH CPU with Four ACCUs
 POP CPU with Two ACCUs
 POP CPU with Four ACCUs
 ENT Enter ACCU Stack
 LEAVE Leave ACCU Stack
 INC Increment ACCU 1-L-L
 DEC Decrement ACCU 1-L-L
 +AR1 Add ACCU 1 to Address Register 1
 +AR2 Add ACCU 1 to Address Register 2
 BLD Program Display Instruction (Null)
 NOP 0 Null Instruction
 NOP 1 Null Instruction

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